Dealers enquiries all over the world are solicated.
- response@ointmentandsyrupplant.com
- 9833865058 / 8879192449
Fluid Bed Dryer: One Of The Best Products @Bipin Pharma Equipment
Bipin Pharma's fluidized bed dryer is one of the many types of equipments that is used in the pharmaceutical industries mainly due to its extensive advantages in the granulation area. During the process of granulation fluid bed dryer plays a main role since it helps in drying out the material. This in turn helps in achieving the proper content of moisture that is required in the formulation of tablet granules which can later be compressed into tablets.
Fundamentals Of Fluid Bed Dryer
It is important to understand the fundamentals of a fluid bed dryer in order to figure out how it works.
• The drying method specified as continuous or batch type is used during the process of drying of all kinds of liquid concentrates.
• Versatile drying method allows for a reduction in energy requirement of the spray dryer plant during the second stage of fluid bed dryer for production of instant products.
• The top fluid chamber is separated from the air distribution chamber by a perforated plate specifically designed for this machine.
• Hot air is introduced in order to dry the wet materials. The vibrating mechanism helps in providing forward agitation to the product inside the machine at quite a controlled rate.
With an increase in air flow, the fluid bed dryer tends to expand, hence resulting in the powder particles to move in a turbulent manner. When the air leaves the fluidized bed dryer, it passes through the filter which then collects the fine particles. Due to the fact that FBD has a good rate of drying out the particles therefore, the materials that are put in FBD get dried in minimal amount of time. For more information, contact us anytime.
Particles present in the fluidized bed dryer tend to have electrostatic charge. Many of the pharmaceutical companies tend to burn the materials inside the FBD. One of the main problems that is faced while operating FBD is the fact that a blockage is always experienced when it comes to the outlet filters.
Specifications Of Fluid Bed Dryer
Bipin Pharma Company takes pride in contributing an extensive range of equipments, products and innovative solutions that are at par with the current technology in the market. We understand the needs of our customers, therefore the FBD is made top of its class by our skilled set of scientists and engineers who excel at their craftsmanship.
• Application of FBD is industrial
• The voltage of the machine stands at 280V
• The power consumed by it is 1.2 KW
• Automation grade of FBD is semi automatic
• With a phase three unit, the body of the machine is made out of stainless steel.
Technical Specification
| DESCRIPTION | FBD-10 | FBD-30 | FBD-60 | FBD-120 | FBD-200 | FBD-250 |
|---|---|---|---|---|---|---|
| Capacity Of Dryer In Kgs At 0.6 Kg/lt Bulk Density | 10-25 | 30-50 | 50-70 | 120-150 | 200-220 | 250-270 |
| Working Capacity Of Product Container In Liters | 10 | 50 | 100 | 200 | 335 | 420 |
| Total Volume Of Product Container In Ltrs | 20 | 100 | 200 | 400 | 580 | 760 |
| Blower Motor HP | 2 H.P. | 5 H.P. | 10 H.P. | 15 H.P. | 20 H.P. | 20 H.P |
| Heater Load | 9 K.W. | 18 K.W. | 36 K.W. | 60 K.W. | – | – |
| Steam Consumption | 15 KGS | 25 KGS | 55 KGS | 110 KGS | 180 KGS | 240 KGS |
| Heating Capacity In Kcl/hr | 8410 | 11610 | 23220 | 38700 | 77400 | 96750 |
| SPACE REQUIREMENTS APPROX. | ||||||
| Length | 1250 | 1550 | 1550 | 2480 | 2500 | 2700 |
| Width | 600 | 900 | 1200 | 1400 | 2150 | 1900 |
| Height With Motor | 1250 | 2150 | 2650 | 2950 | 3400 | 3500 |
| Models | BPE_1 KG | BPE_5 KG | BPE_10 KG | BPE_30 KG | BPE_60 KG | BPE_120 KG | BPE_200 KG | BPE_250 KG | BPE_300 KG | BPE_500 KG |
| Working Capacity (Kgs.) | 1 | 5 | 10 | 30 | 60 | 120 | 200 | 250 | 300 | 500 |
| Blower Motor HP | 2 | 3 | 3 | 5 | 15 | 20 | 25 | 30 | 40 | 60 |
| CFM | 500 | 700 | 700 | 1200 | 2600 | 3500 | 4500 | 5500 | 7500 | 9000 |
| Steam Consumption kg/hr @ 3 kg cm pressure | NA | NA | 15 | 25 | 50 | 120 | 175 | 200 | 250 | 400 |
| Heaters (KW) | 3 | 3 | 6 | 18 | 36 | 54 | NA | NA | NA | NA |
Applications
A Fluid Bed Dryer is a kind of equipment used in the pharmaceutical industry for drying materials by fluidization with hot or dehumidified air, which creates a turbulence in the wet product (not to be confused with actual fluid). Here are the main application areas :
- Industry
- Fluid Bed Dryers are commonly used in the pharmaceutical industry to reduce the moisture content of pharmaceutical powder and granules. Drugs and medications that are highly hygroscopic (absorb moisture easily) benefit greatly from this process.
- Chemical Industry
- Fluid bed drying is used in the chemical industry for the drying and cooling of powders and granulates.
- Food Industry
- The food industry uses Fluid Bed Dryers for things like instant coffee, powdered milk, cereal, dehydrated vegetables, and spices. It's also used for roasting nuts, puffing grains, and making crispies.
- Dairy Industry
- The dairy industry uses it for drying milk and whey powders.
- Plastic Industry
- In the plastic industry, it is used for drying and cooling of plastic powders or granules.
- Ceramic Industry
- In the ceramic industry, it is used to dry ceramic materials that have been shaped by slip casting, for example.
- Agriculture
- In the agricultural sector, it is used for drying feeds, seeds, and agricultural products.
Essentially, a Fluid Bed Dryer is used in various industries where there is a need for rapid, efficient drying of chemical or pharmaceutical powders, granules, and agglomerates.